In the world of metalworking, precision and efficiency are paramount. Threading holes accurately and consistently is essential for ensuring the integrity and performance of manufactured components. However, even the most skilled machinists can encounter challenges, such as damaged or poorly formed threads. The FlexArm tapping arm, a versatile tool that can tackle a wide range
When it comes to choosing the right tapping arm, the decision depends on several factors, including the specific application requirements, production volume, and budget. Here are some key considerations to help you choose the right tapping arm for your needs. Pneumatic Tapping Arm Pneumatic tapping arms are powered by compressed air and are the most
Graphite is a very soft and brittle material that can be challenging to tap. The FlexArm tapping machine is versatile enough to handle soft materials, hard materials, and everything in between
See how we can increase speed and accuracy installing threaded inserts.
See how the FlexArm could improve the process of tapping holes into a 3/8” thick structural steel plate.
See how to optimize cycle time by tapping offline with a FlexArm.
See how one user hopes to eliminate tap breakage and reduce tooling costs by switching to a FlexArm.
See how the FlexArm makes tapping easy, and is the best tool when it comes to small hole tapping.
Watch us for a Blind Hole Tapping Live Stream. Watch the tapping demo and learn about the ROI of tapping parts off the CNC, Plasma, Waterjet, and Laser.
Tapping can be difficult and frustrating. From broken taps to damaged threads, the process of tapping can slow down productivity and become very costly in the long run.
See how easy it can be to tap fabricated holes with the FlexArm. Watch as we tap plasma, laser, and waterjet holes with the GH-45 Hydraulic Arm and the A-32 Pneumatic Arm.
Watch us demo a wide range of NPT taps on the FlexArm. The OSG “tap expert” discusses the differences between the different NPT Pipe Taps used in the demo.
Watch Eddie showcase the A-32 Pneumatic Arm and the GH-45 Hydraulic Arm.
See how easy it is to set up your A-32 Pneumatic Tapping Arm to tap in horizontal positions.
Solid Design Enterprises is a company that manufactures aerospace components. See how they were able to speed up their processes by tapping offline with the FlexArm while the Haas CNC machines other parts. If you’re looking to speed up your tapping operations contact us or click here for more information
See how one manufacturer will increase productivity by using a FlexArm instead of their CNC to tap aluminum extrusions in a matter of seconds.
See how a hydraulic tapping arm compares to a pnuematic tapping arm when tapping 1/2" and 3/4" holes into 2" thick aluminum.
Tangible Solutions was tired of breaking taps and were ready to free up the CNC for other parts, so they're tapping offline with a FlexArm tapping arm.
FlexArm offers two main types of tapping arms: pneumatic and hydraulic-driven. But the question is, which one is better? Well, it depends on your situation.
Learn how RockRabbit Guitars will cut their machine time in half by tapping 18 holes in their titanium part with a FlexArm instead of thread milling.
Watch how easy it is for the pneumatic A-32 FlexArm tapping arm to tap these engine blocks for Paccar Engine Company.
Watch us use an A-32 Arm 400 RPM tested in plastic.
HP |
Max RPM |
FT/LBS |
Series |
|---|---|---|---|
|
18 |
4000 |
92 |
C-20-02 / C-10-02 |
|
18 |
6000 |
61 |
C-20-02 / C-10-02 |
|
33 |
12000 |
61 |
CM-20-02 |
Auto Stand-Off – This is currently defined to be surface stand-off and not to be confused with vector stand-off in 5-axis mode. The current auto stand-off is based on a changing surface and will adjust vertically based on the angle of the “A” Axis, so there is five (5) axis taken into account during the calculations, but this is not the same as the tool vector stand-off. There is the ability to do the vector stand-off change while the machine is running manually with buttons on the screen.
Z-Reader Probe – The Z-Reader is a device for mapping the location of the surface. It can be controlled manually & programmatically. The option is NOT active while cutting & is retracted out of harm’s way. It can be triggered to verify the surface at every pierce before the cutting process starts, or it could be used to drive surface mapping of the whole part before cutting starts. It begins with initialization or zeroing of the device to the surface at the beginning of a program and then accumulates or tracks the difference from that zeroing effort.
Automatic Edge Finder – The edge finder is or can be utilized manually (Jogging Method & Screen Buttons), programmatically (M & G codes), or fully automatic routine (dedicated program). This option sets offsets & program rotation to match the orientation & location on the cutting table.
AC Unit Installed on Electrical Cabinet – The unit is mounted on the cabinet’s High Power (480v) side. It is close to the location where the drives are mounted. This option keeps the cabinet temperature stable and allows heat dissipation faster. The servo drives for all axes are the most significant contributors to heat inside the electrical cabinet.
5-Axis Renishaw Calibration – The calibration unit is a Renishaw model APCA45 with a modified spherical stylus. The device has a retractable cover and air purge to clear debris & dust during the activation process. It mounts to a swing arm controlled by a pneumatic rotary, so it is out of the way during regular operation and swings into the calibration position for calibration only.
HP |
Max RPM |
FT/LBS |
Series |
|---|---|---|---|
|
18 |
4000 |
92 |
G-20-06 / G-10-06 |
|
18 |
6000 |
61 |
G-20-06 / -10-06 |
|
40 |
4000 |
217 |
GM-20-06 / G-20-06 / G-10-06 |
|
40 |
6000 |
145 |
G-20-06 / G-20-06 / G-10-06 |
