Improving Workplace Safety with Custom Tool Balancer for Hytorc LST-2000 Torque Tool

The Problem with Heavy Tools Bolting applications often require heavy tools such as torque wrenches and impact wrenches to achieve the appropriate level of tightness for bolts. However, handling these tools can be challenging and even dangerous. Fortunately, tool balancer arms can be used to counterbalance the tool’s weight and reduce physical strain, providing added

Custom Torque Reaction Arm for Atlas Copco
Nut Runner: Improving Safety and Productivity in Industrial Applications

In industrial applications, torque reaction arms play a critical role in maintaining worker safety, improving productivity, and reducing workplace injuries. An end user came to us looking for an ergonomic solution for an Atlas Copco ETV-ST101-370-FS-F Nut Runner. The FlexArm engineering team created a custom torque reaction arm to fit their needs. This custom torque

Lightening the Load: Custom Ergonomic Solution for a Milwaukee Electromagnetic Drill Press

A customer came to Flex looking for an ergonomic solution to help lift and maneuver a 40-pound Milwaukee Tool Electromagnetic drill press. The weight is often the biggest complaint among its users, causing discomfort and strain while using the tool. The FlexArm engineering team designed and created a custom solution to counterbalance the mag drill

Standard Features

  • Hand Pendant
  • 22″ Touch Screen Monitor
  • Omron FlexCNC Controller
  • Mobile Control Panel
  • Through Spindle Coolant 
  • Auto Tool Changer 
  • Flood Coolant
HP
Max RPM
FT/LBS
Series

18

4000

92

C-20-02 / C-10-02

18

6000

61

C-20-02 / C-10-02

33

12000

61

CM-20-02

Auto Stand-Off – This is currently defined to be surface stand-off and not to be confused with vector stand-off in 5-axis mode. The current auto stand-off is based on a changing surface and will adjust vertically based on the angle of the “A” Axis, so there is five (5) axis taken into account during the calculations, but this is not the same as the tool vector stand-off. There is the ability to do the vector stand-off change while the machine is running manually with buttons on the screen.

Z-Reader Probe – The Z-Reader is a device for mapping the location of the surface. It can be controlled manually & programmatically. The option is NOT active while cutting & is retracted out of harm’s way. It can be triggered to verify the surface at every pierce before the cutting process starts, or it could be used to drive surface mapping of the whole part before cutting starts. It begins with initialization or zeroing of the device to the surface at the beginning of a program and then accumulates or tracks the difference from that zeroing effort.

Automatic Edge Finder – The edge finder is or can be utilized manually (Jogging Method & Screen Buttons), programmatically (M & G codes), or fully automatic routine (dedicated program). This option sets offsets & program rotation to match the orientation & location on the cutting table.

AC Unit Installed on Electrical Cabinet – The unit is mounted on the cabinet’s High Power (480v) side. It is close to the location where the drives are mounted. This option keeps the cabinet temperature stable and allows heat dissipation faster. The servo drives for all axes are the most significant contributors to heat inside the electrical cabinet.

5-Axis Renishaw CalibrationThe calibration unit is a Renishaw model APCA45 with a modified spherical stylus. The device has a retractable cover and air purge to clear debris & dust during the activation process. It mounts to a swing arm controlled by a pneumatic rotary, so it is out of the way during regular operation and swings into the calibration position for calibration only. 

HP
Max RPM
FT/LBS
Series

18

4000

92

G-20-06 / G-10-06

18

6000

61

G-20-06 / -10-06

40

4000

217

GM-20-06 / G-20-06 / G-10-06

40

6000

145

G-20-06 / G-20-06 / G-10-06