The Problem with Heavy Tools Bolting applications often require heavy tools such as torque wrenches and impact wrenches to achieve the appropriate level of tightness for bolts. However, handling these tools can be challenging and even dangerous. Fortunately, tool balancer arms can be used to counterbalance the tool’s weight and reduce physical strain, providing added
An end user recently approached Flex facing a common challenge: tapping plasma cut holes in A36 Steel. This particular end user is a general fabrication shop that handles a wide variety of projects but is well known for its expertise in fabricating truck beds. As a result, they frequently need to tap holes that come
Cannibal Industries is an expert in crafting top-notch, durable equipment racks tailored to the unique demands of film and television production sets. Their specialized focus is on sound recording equipment, ensuring the utmost precision and quality. As a proud user of the FlexArm tapping arm, Cannibal Industries relies on it to tap the ends of
When it comes to choosing the right tapping arm, the decision depends on several factors, including the specific application requirements, production volume, and budget. Here are some key considerations to help you choose the right tapping arm for your needs. Pneumatic Tapping Arm Pneumatic tapping arms are powered by compressed air and are the most
FlexArm Counterbalances Heavy Aircat Impact Wrench The FlexArm engineering team recently designed a custom solution to counterbalance an Aircat 1994 1″ Superduty Impact Wrench. The tool has a weight of 35 lbs and needs the freedom to rotate about the vertical and horizontal axes, as indicated by the red arrows in figure 1. Reduce Operator
In industrial applications, torque reaction arms play a critical role in maintaining worker safety, improving productivity, and reducing workplace injuries. An end user came to us looking for an ergonomic solution for an Atlas Copco ETV-ST101-370-FS-F Nut Runner. The FlexArm engineering team created a custom torque reaction arm to fit their needs. This custom torque
HP |
Max RPM |
FT/LBS |
Series |
|---|---|---|---|
|
18 |
4000 |
92 |
C-20-02 / C-10-02 |
|
18 |
6000 |
61 |
C-20-02 / C-10-02 |
|
33 |
12000 |
61 |
CM-20-02 |
Auto Stand-Off – This is currently defined to be surface stand-off and not to be confused with vector stand-off in 5-axis mode. The current auto stand-off is based on a changing surface and will adjust vertically based on the angle of the “A” Axis, so there is five (5) axis taken into account during the calculations, but this is not the same as the tool vector stand-off. There is the ability to do the vector stand-off change while the machine is running manually with buttons on the screen.
Z-Reader Probe – The Z-Reader is a device for mapping the location of the surface. It can be controlled manually & programmatically. The option is NOT active while cutting & is retracted out of harm’s way. It can be triggered to verify the surface at every pierce before the cutting process starts, or it could be used to drive surface mapping of the whole part before cutting starts. It begins with initialization or zeroing of the device to the surface at the beginning of a program and then accumulates or tracks the difference from that zeroing effort.
Automatic Edge Finder – The edge finder is or can be utilized manually (Jogging Method & Screen Buttons), programmatically (M & G codes), or fully automatic routine (dedicated program). This option sets offsets & program rotation to match the orientation & location on the cutting table.
AC Unit Installed on Electrical Cabinet – The unit is mounted on the cabinet’s High Power (480v) side. It is close to the location where the drives are mounted. This option keeps the cabinet temperature stable and allows heat dissipation faster. The servo drives for all axes are the most significant contributors to heat inside the electrical cabinet.
5-Axis Renishaw Calibration – The calibration unit is a Renishaw model APCA45 with a modified spherical stylus. The device has a retractable cover and air purge to clear debris & dust during the activation process. It mounts to a swing arm controlled by a pneumatic rotary, so it is out of the way during regular operation and swings into the calibration position for calibration only.
HP |
Max RPM |
FT/LBS |
Series |
|---|---|---|---|
|
18 |
4000 |
92 |
G-20-06 / G-10-06 |
|
18 |
6000 |
61 |
G-20-06 / -10-06 |
|
40 |
4000 |
217 |
GM-20-06 / G-20-06 / G-10-06 |
|
40 |
6000 |
145 |
G-20-06 / G-20-06 / G-10-06 |
