Flex Machine Tools Partners with IGEMS to Elevate Waterjet Cutting Technology in North America

FlexJet powered by IGEMS CNC and CAD/CAM software is a collaboration between Ohio-based Flex Machine Tools and IGEMS of Sweden.

The FlexJet will be integrated with the IGEMS CNC and its 5-axis waterjet cutting head known as the “Tilter”. 

Known for its precision and versatility, the FlexJet will now boast enhanced capabilities thanks to IGEMS’ software, including the advanced Tilter, Snapper (the camera for optimal positioning), Rounder (the kinematic compensation tool), and Straighter (the perpendicular angle tool) functionalities. These improvements are designed to cater to the intricate needs of diverse materials and cutting requirements, ensuring unparalleled accuracy and efficiency in waterjet cutting processes. Adding to the technological advancements, the FlexJet will be equipped with Beckhoff’s state-of-the-art industrial PC, and IGEMS’ HMI. This integration signifies a significant leap in operational control and user experience, offering intuitive interfaces and robust performance that redefine industry standards. 

“This partnership with IGEMS represents a pivotal step forward in our commitment to providing innovative and high-quality solutions to the North American market,” said Don Kemper, President of Flex Machine Tools. “By combining IGEMS’ exceptional software with Beckhoff’s leading-edge hardware on our FlexJet machines, we are setting a new benchmark for precision, efficiency, and reliability in waterjet cutting technology.” The collaboration between Flex Machine Tools and IGEMS is a testament to both companies’ dedication to technological advancement and customer satisfaction.

Josefin Larsson, CEO of IGEMS stated “IGEMS has over 40 years of experience developing CAD/CAM software for the waterjet cutting industry worldwide. To be able to perform the best cutting result we started six years ago to develop our own CNC controller, and with installations already done in Europe, we are proud to now launch our CNC to the US market together with our partner Flex Machine Tools. With Flex Machine Tools’ skill in producing cutting machines and IGEMS’s knowledge around software, we will together bring the most capable solution to market, saving time and creating profitable partnerships for end-users. We are especially proud that Flex Machine Tools has chosen a full solution from IGEMS – Our CAD/CAM together with our CNC controller, cutting head and calibration hardware. We call it ‘Yellow Magic!’” 

With this partnership, customers in North America can expect to experience enhanced cutting performance and increased productivity, thereby transforming their operational capabilities, with the first machines being deliverable by April 8, 2024.

Flex Machine Tools is a leading provider of cutting-edge manufacturing and fabrication solutions. With a focus on innovation and quality, Flex Machine Tools offers a wide range of products and services designed to meet the evolving needs of the industry. For more information, please visit www.flexmachinetools.com or contact info@flexmachinetools.com.

IGEMS is at the forefront of CAD/CAM software development, specializing in solutions that optimize cutting processes for improved precision and efficiency. With a commitment to innovation and customer support, IGEMS continues to shape the future of the manufacturing sector.

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Standard Features

  • Hand Pendant
  • 22″ Touch Screen Monitor
  • Omron FlexCNC Controller
  • Mobile Control Panel
  • Through Spindle Coolant 
  • Auto Tool Changer 
  • Flood Coolant
HP
Max RPM
FT/LBS
Series

18

4000

92

C-20-02 / C-10-02

18

6000

61

C-20-02 / C-10-02

33

12000

61

CM-20-02

Auto Stand-Off – This is currently defined to be surface stand-off and not to be confused with vector stand-off in 5-axis mode. The current auto stand-off is based on a changing surface and will adjust vertically based on the angle of the “A” Axis, so there is five (5) axis taken into account during the calculations, but this is not the same as the tool vector stand-off. There is the ability to do the vector stand-off change while the machine is running manually with buttons on the screen.

Z-Reader Probe – The Z-Reader is a device for mapping the location of the surface. It can be controlled manually & programmatically. The option is NOT active while cutting & is retracted out of harm’s way. It can be triggered to verify the surface at every pierce before the cutting process starts, or it could be used to drive surface mapping of the whole part before cutting starts. It begins with initialization or zeroing of the device to the surface at the beginning of a program and then accumulates or tracks the difference from that zeroing effort.

Automatic Edge Finder – The edge finder is or can be utilized manually (Jogging Method & Screen Buttons), programmatically (M & G codes), or fully automatic routine (dedicated program). This option sets offsets & program rotation to match the orientation & location on the cutting table.

AC Unit Installed on Electrical Cabinet – The unit is mounted on the cabinet’s High Power (480v) side. It is close to the location where the drives are mounted. This option keeps the cabinet temperature stable and allows heat dissipation faster. The servo drives for all axes are the most significant contributors to heat inside the electrical cabinet.

5-Axis Renishaw CalibrationThe calibration unit is a Renishaw model APCA45 with a modified spherical stylus. The device has a retractable cover and air purge to clear debris & dust during the activation process. It mounts to a swing arm controlled by a pneumatic rotary, so it is out of the way during regular operation and swings into the calibration position for calibration only. 

HP
Max RPM
FT/LBS
Series

18

4000

92

G-20-06 / G-10-06

18

6000

61

G-20-06 / -10-06

40

4000

217

GM-20-06 / G-20-06 / G-10-06

40

6000

145

G-20-06 / G-20-06 / G-10-06