“As a manufacturer of architectural railing systems and components, R&B Wagner, Inc. is always looking for the best way to fixture and machine long lengths of material. Many of our components and products do not fit within standard machining centers. We needed a machine that could securely hold up to 20 feet of pipe/tube, all while machining multiple holes at various points.
After significant research, we found The FlexCNC was the machine that fit our needs. The ease of set up and operation with its touch screen control and large, open-concept, bed made it convenient in cross-training multiple operators to run the unit.
Once installed on our factory floor, we quickly realized we would also be utilizing the FlexCNC in manufacturing multiple other parts as well.
Using the “pendulum mode” allows us to run multiple smaller parts by having the spindle turning on one end while the operator safety loads and unloads on the other end. More production, less downtime, simple to operate; that’s what any manufacture looks for in a piece of equipment. The FlexCNC is a great addition to our manufacturing floor at R&B Wagner, Inc.”
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Auto Stand-Off – This is currently defined to be surface stand-off and not to be confused with vector stand-off in 5-axis mode. The current auto stand-off is based on a changing surface and will adjust vertically based on the angle of the “A” Axis, so there is five (5) axis taken into account during the calculations, but this is not the same as the tool vector stand-off. There is the ability to do the vector stand-off change while the machine is running manually with buttons on the screen.
Z-Reader Probe – The Z-Reader is a device for mapping the location of the surface. It can be controlled manually & programmatically. The option is NOT active while cutting & is retracted out of harm’s way. It can be triggered to verify the surface at every pierce before the cutting process starts, or it could be used to drive surface mapping of the whole part before cutting starts. It begins with initialization or zeroing of the device to the surface at the beginning of a program and then accumulates or tracks the difference from that zeroing effort.
Automatic Edge Finder – The edge finder is or can be utilized manually (Jogging Method & Screen Buttons), programmatically (M & G codes), or fully automatic routine (dedicated program). This option sets offsets & program rotation to match the orientation & location on the cutting table.
AC Unit Installed on Electrical Cabinet – The unit is mounted on the cabinet’s High Power (480v) side. It is close to the location where the drives are mounted. This option keeps the cabinet temperature stable and allows heat dissipation faster. The servo drives for all axes are the most significant contributors to heat inside the electrical cabinet.
5-Axis Renishaw Calibration – The calibration unit is a Renishaw model APCA45 with a modified spherical stylus. The device has a retractable cover and air purge to clear debris & dust during the activation process. It mounts to a swing arm controlled by a pneumatic rotary, so it is out of the way during regular operation and swings into the calibration position for calibration only.