Video Library
FlexCNC Videos
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Pendulum Mode is a feature on the FlexCNC that allows you to run multiple parts at a time. While the machine is running on one end, you can be down on the other end refixturing your next part. This allows the spindle to never stop moving while also eliminating downtime for your operator. Pair that with the custom length beds of the FlexCNC and the possibilities for your setup are endless!
This video is an overview video of the FlexCNC G-Series 20-06. In this video you'll see key features of the FlexCNC G-Series such as FlexCNC controller and hand pendant, precision ball screw positioning through, helical rack and pinion, and more.
In this video we show a series of videos dedicated to the FlexCNC vertical machining center.
Flex Machine Tools is a leader in manufacturing exploration. We are working to build innovative and high performing machine tool solutions with the lowest possible prices.
Flex Machine Tools is a leader in manufacturing exploration. We are working to build innovative and high performing machine tool solutions with the lowest possible prices.
Machining Laser Hardened Steel
A potential customer came to us interested in the FlexCNC, but first, they wanted to see how the FlexCNC handled their parts. They sent in some laser-cut A527 Grade 50 Steel pieces to test out. The parts required a 45-degree bevel on two sides and drilled holes on the top. The end-user wanted to test their current 20mm chamfer mill on the FlexCNC. For the drilled holes, we selected the reliable 45 mm 4TEX® Drill from Allied Machine & Engineering.
Milling
The machining process presented a challenge because the pieces of material are cut to size using a laser, creating a heat-affected zone around the perimeter of the part. In the first cut, we tried to climb mill down the side of the part, which resulted in chatter and vibration due to the insert aggressively engaging into the hard surface of the heat-affected zone.
Next, we tried conventional milling; this milling style engages the surface at a more forgiving rate, allowing it to get up underneath the heat-affected area and into the material, resulting in a smoother, less restricted cut. Switching from climb milling to conventional milling allowed us to increase the speeds and feeds to the optimum parameters.
Drilling
For the drilling, we opted for a 45 mm 4TEX® Drill from Allied Machine & Engineering. This is our go-to drill for drilling larger holes on the FlexCNC because it is an efficient tool that creates quality holes with an excellent surface finish. The FlexCNC paired with the 4TEX® Drill had no issues getting through the structural steel.
With this demo, we were able to show the end-user the functionality and the capabilities of the FlexCNC. If you think the FlexCNC may be the right solution for your application, let us know, we would be happy to do a demo on your parts for you. Request a demo today.
This steel weldment being machined on the FlexCNC will be used as the X-Axis beam for the FlexJet. The operations include facing, peck drilling (100 holes) and end milling.
The laser scanner is one of the best safety features on the FlexCNC. It uses proximity sensors that will slow the gantry down and stop completely if your operator gets too close. This feature is great to have especially when using the machine in pendulum mode
Do more with the FlexCNC! Drilling and milling are basic - something any vertical machining center can do. BUT when you had in the custom length beds, 4th axis, and pendulum mode to eliminate any downtime, your throughput will skyrocket!
The 4th axis on the FlexCNC is used to index long pipe or tube eliminating the need to flip and refixture the part. The 4th axis saves on material handling time.
FlexBeam Videos
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Auciello Iron Works has been in business since 1932 and is now a third-generation small business that focuses on bridge railing and bridge steel. With the purchase of the FlexBEAM they were able to take a 5 hour process and bring it down to under 1 hour, keeping them very competitive with how fast they are able to push out their products.
The FlexBeam profile drilling center is developed for fast, accurate & economic production of steel profiles.
FlexBeam CNC - customer example of how to drill 58 holes measuring 1-1/8” in diameter, 5/8” x 6” Steel Flat Bars, and running at 81 %.
FlexJet Videos
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Flex Machine Tools recently had the opportunity to help a customer increase their efficiency and accuracy in waterjet cutting with a FlexJet waterjet. The new water-only cutting system delivers exceptional efficiency and accuracy, producing high-quality products faster and more effectively.
The FlexJet waterjet is designed to optimize production time and increase efficiency, featuring four auto-spaced cutting heads and .007" nozzles that allow the customer to cut four parts simultaneously. The cantilever-style system moves with speed and precision along the 300" x 80" table, reaching speeds of up to 1,600 IPM on the X-axis. The system is powered by a reliable 50 HP 60,000 PSI intensifier pump, ensuring precise and clean cuts every time.
Flex Machine Tools is dedicated to providing the best cutting solutions to its customers. The FlexJet waterjet is a testament to the company's commitment to innovation and excellence, elevating the precision and efficiency of waterjet cutting for customers. If you're looking to improve your cutting process, consider the FlexJet Waterjet. See our current FlexJet Waterjet offering here.
The FlexJet waterjet is designed to optimize production time and increase efficiency, featuring four auto-spaced cutting heads and .007" nozzles that allow the customer to cut four parts simultaneously. The cantilever-style system moves with speed and precision along the 300" x 80" table, reaching speeds of up to 1,600 IPM on the X-axis. The system is powered by a reliable 50 HP 60,000 PSI intensifier pump, ensuring precise and clean cuts every time.
Flex Machine Tools is dedicated to providing the best cutting solutions to its customers. The FlexJet waterjet is a testament to the company's commitment to innovation and excellence, elevating the precision and efficiency of waterjet cutting for customers. If you're looking to improve your cutting process, consider the FlexJet Waterjet. See our current FlexJet Waterjet offering here.
The FlexJet is the newest innovation from Flex Machine Tools! Moving at 225 inches per minute to cut through 1/16" thick aluminum, this water jet is guaranteed to reduce your cycle times.
Using the FlexJet to cut through both sides of a pipe. The pipe was made of 6061 aluminum and was 60 inches long.
The FlexJet is making waves with its 5-Axis nozzle! 15 IPM with .5lb/minute of abrasive cutting into 6061 aluminum.
FlexJet has the fastest traverse speeds and acceleration rate in the market moving at 1,800 IPM with an acceleration rate of 1G. The closest competitor comes in at 700 IPM with an acceleration of .1G. Fast traverse speeds and acceleration rates help increase productivity and reduce overall cycle times. A faster-moving machine = more parts per hour.
FlexArm Videos
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The FlexArm handles small tapping just as easy as larger taps. Watch how easily the A-32 pneumatic arm can tap 2-56, 4-48, and 6-32 holes into aluminum, mild steel, and stainless steel
The multi position head makes it easy to go from vertical tapping to horizontal tapping in a matter of seconds.
The FlexArm can perform external threading with the external die holder. It's a great option for threading bar stock without the hassle of other more expensive external threading options.
Large diameter acme taps can be a challenge. The GH-60 hydraulic tapping arm has up to 800 ft/lbs of torque and can easily handle difficult tapping situations.
The hardened edge of laser cut holes can make tapping them difficult. The FlexArm can easily tap laser cut holes of any size.
FlexErgo Videos
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As if tapping couldn't get any easier with the FlexArm Tapping Arm, using the Part Manipulator to move your material is almost like cheating!
We received an order for a number of custom B-33 balance arms that could counterbalance a RAD Torque Gun which weighs up to 60 pounds. The arm has custom mounting options that can be rotated to different angles and switched out easily with tools that require different sized gimbals.
The B-19-RG is a simple ergonomic solution that prevents operator fatigue and repetitive motion injuries.
- FlexCNC
- C-Series FlexCNC
- G-Series FlexCNC
- FlexCare+
- FlexBEAM CNC Structural Machining
- FlexBeam CNC
- FlexJet Waterjet Solution
- FL-Series
- F-Series
- FLX-Series
- FlexArm
- Tapping Arms
- Tables, Accs. & Tap Holders
- Taps & Accessories Store
- Die Grinding Arms
- Drilling Arms
- FlexErgo
- Torque Reaction Arms
- Balance Arms
- Part Manipulator Arms
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