DISCOVER THE POWER OF

FLEXJET

WATERJET MACHINES

Waterjet cutting uses a high-velocity stream of water, often mixed with abrasive garnet, to cut through steel, aluminum, stone, and composites. Because it’s a cold-cutting process, there’s no heat distortion, no hardening, no heat-affected zone, just clean, precise cuts on nearly any material. FlexJet waterjet systems bring that process to your shop floor with the speed, accuracy, and USA-made construction to run it at production scale.

WATERJET MACHINES

Choose Your FlexJet

Multiple sizes. All built in the USA.

4 x 4 | 10 x 4

Conventional / 5-Axis

Our smallest model, priced to match.

5×6 | 10×6.5 | 15×6.5

Conventional / Tilter/5-Axis/ 4-Head

Offers the most cutting head styles and software options to match the job.

FLX waterjet

13×6.5 | 13×8

Conventional / Tilter/5-Axis/ 4-Head

Built for speed and heavy cutting demands.

5  ft increments

Conventional / Tilter/5-Axis/ 4-Head

If no standard configuration fits your floor plan or application, we build it. Custom sizes, custom setups, engineered around what you need.

REAPEATABILITY:        .001″

CICULARITY:        <.003″

Z-Axis Travel:        10" | 12" | 12"

HOW DOES WATERJET COMPARE TO LASER OR PLASMA CUTTING?

NO HEAT DISTORTION OR HARDENING

CUT THICK MATERIALS WITH EASE

CUT REFLECTIVE AND EXOTIC METALS

CNC MACHINE FOR MANY MATERIALS

ADVANCED TECHNOLOGY.

Complete Support.

Flex brings together cutting technology, IGEMS software, high-pressure systems, and service to help you get the most from your waterjet.

Frequently asked questions

Waterjet cutting uses a high-velocity stream of water to cut material. Mixed with abrasive garnet, it can cut hard materials like steel, aluminum, stone, and composites. Because it doesn’t generate heat, it avoids distortion, hardening, and heat-affected zones, which makes it a precision cutting method.

Nearly anything, including:

  • Mild steel, stainless steel, and aluminum
  • Titanium and other exotic alloys
  • Stone, granite, marble, and tile
  • Glass
  • Plastics and composites
  • Rubber, foam, and gasket materials

FlexJet systems are built to run this full range without switching machines or processes.

Up to 12 inches, depending on the material, pump horsepower, and cutting speed. FlexJet’s high-pressure pumps and rigid machine construction hold accuracy even on thick or dense material.

No. It’s a cold cutting process with no heat-affected zone (HAZ), which makes it well-suited for heat-sensitive materials, precision parts, and parts headed for welding or secondary machining. Parts come off a FlexJet table flat and stress-free, cutting down on rework.

Adding garnet abrasive to the water stream lets the machine cut hard materials like metal, stone, and glass. FlexJet is tuned for efficient abrasive flow to keep waste down while holding a clean edge.

Water only, no abrasive. Used for soft materials like rubber, foam, gaskets, plastics, and textiles. Many FlexJet shops run both abrasive and pure jobs on the same machine.

Waterjet advantages: no heat distortion or hardening, cuts thick material easily, cuts reflective and exotic metals, and handles many materials on one machine. Lasers can be faster on thin sheet metal, but waterjet wins on versatility and material range.

Waterjet gives tighter tolerances, cleaner edges, and no heat-affected zone. Plasma is often faster for rough cuts, but waterjet is the better call when precision and edge quality matter.

Usually not. Waterjet-cut parts typically come out with smooth edges and minimal burrs, cutting down or eliminating grinding and deburring.

About 0.5 to 1 gallon per minute. FlexJet systems are built to keep operating costs in check without giving up performance.

Yes. No hazardous fumes, no thermal emissions, and minimal waste. The garnet abrasive is an inert, natural material that can be disposed of with common waste.

Aerospace, automotive, metal fabrication, job shops, architectural and stone work, and defense manufacturing. FlexJet serves both small shops and high-mix production floors.

Yes. Modern waterjets run on CNC controls with CAD/CAM integration and automation features. FlexJet includes free training for the life of the machine at Flex headquarters, which cuts down ramp-up time for new operators.

Precision cutting with no heat distortion, the ability to cut nearly any material, a platform that handles both prototypes and production, free lifetime training at Flex headquarters, and support backed by the Flex service team.

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Snapper Vision System

See exactly where the cut lands

The Snapper photographs the cutting table in detail, then lets you drag and drop the job onto that image to position it on the material. The result feeds straight into the NC program, cutting programming time and material waste.


Snap a photo. Start cutting.

Place material anywhere on the bed. The Snapper photographs it and loads a true-to-scale image straight into the software. Drag your toolpath onto the picture and go.

Nest around what's actually there

See the scrap, the pre-drilled holes, the clamps, right on screen. Position parts around them instead of guessing, and waste less material doing it.

Full sheets or drop-offs, it doesn't matter

Whatever’s on the bed, the Snapper removes the guesswork from positioning material so you’re cutting faster.

 

Rounder Kinematic Compensation

15-minute calibration, no technician

The Rounder measures multiple points on the bevel kinematic to account for mechanical deviation, then compensates automatically. Full 5-axis calibration in about 15 minutes, in-house.

 

Calibrated in 15 minutes flat.

Some machines need a technician on site for a full day to recalibrate. The Rounder measures the head’s actual motion and dials it in on the spot, in about 15 minutes.

ROUND HOLES THAT ARE ACTUALLY ROUND

Small mechanical errors in the 5-axis head throw off bevel cuts. The Rounder measures it and dials it out, so bevel cuts come out true.

Plug in. Calibrate. Done.

Comes standard with the Tilter head. No extra hardware, no guesswork.

Straighter

A true perpendicular, every time

The Straighter clips onto the machine’s mixing tube to hold the 5-axis kinematic perpendicular angle exactly true, keeping bevel cuts consistent across the full range of motion.

 

IGEMS CAD/CAM

Familiar software, built for waterjet

An AutoCAD-style interface for 2D and 3D design, with automatic nesting that arranges parts on the sheet to minimize scrap. The IGEMS HMI sits on top, showing tool status, machine vitals, and controls in one place.

Switching machines? Bring your files with you.

GEMS reads ORD files natively. No redrawing every part you’ve already cut.

Program 5-axis without a specialist

Build toolpaths from STEP, STL, or IGES files, with 3D collision simulation before the head touches material.

NESTING THAT THINKS PAST ONE SHEET

Multiple heads, multiple sheets, common cutlines between parts. Less material wasted per job.

HIGH PRESSURE PUMPS

More Floor Space

A smaller footprint means it fits into tighter spaces on the shop floor, without giving up the pressure and flow your cutting head needs.

Less downtime, less hassle

Every wear part sits where a tech can reach it. Routine maintenance takes minutes, not a half-day teardown, so the pump is back to work fast.

Pressure that doesn't quit

Size doesn’t cost you pressure. The pump delivers the flow your cutting head needs, shift after shift.

Built for the full range of jobs

From 30 to 100 horsepower and up to 90,000 psi, across direct drive, intensifier, and servo options, there’s a configuration built for what you’re actually cutting.

 SERVICE

 Support That Doesn’t Expire

Some manufacturers phase out support the moment a new model ships. FlexJet backs every machine for life, not just the years it’s the current model.

We solve it, not diagnose it

When something breaks, we don’t stop at finding the cause. We take the problem on and follow it through until it’s actually fixed.

Enough techs to actually know you

When something breaks, we don’t stop at finding the cause. We take the problem on and follow it through until it’s actually fixed. The machine-to-service tech ratio is  11:1.

NEVER A DISCOUNTED MODEL

No scrambling for parts on a machine that’s a few years old. If FlexJet built it, FlexJet supports it.